Complete R&D and Pilot Production Solution for Cosmetic Creams and Lotions with 30L Bottom Homogenizer Vacuum Emulsifying Mixer

Complete R&D and Pilot Production Solution for Cosmetic Creams and Lotions with 30L Bottom Homogenizer Vacuum Emulsifying Mixer

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Ideal 30L bottom homogenizer vacuum emulsifying mixer for cosmetic laboratory R&D and small batch pilot production of creams & lotions.
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30L Bottom Homogenizer Vacuum Emulsifying Mixer
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Product Introduction

30L Bottom Homogenizer Vacuum Emulsifying Mixer

Manufacturing high-quality cosmetic creams, lotions, and skin care products requires precise emulsification to achieve the desired texture, stability, and skin feel. The 30L Bottom Homogenizer Vacuum Emulsifying Mixer (MAX-ZJR-30) provides a complete production solution for R&D laboratories, pilot plants, and small-batch manufacturers seeking to develop and produce superior emulsion-based products .

The Challenges in Cosmetic Cream and Lotion Development

Cosmetic creams and lotions are complex oil-in-water or water-in-oil emulsions that require :

  • Achieving ultra-fine particle size (6nm-2um) for smooth skin feel

  • Preventing oxidation of active ingredients

  • Eliminating air bubbles that affect appearance and stability

  • Maintaining batch-to-batch consistency

  • Meeting GMP hygiene standards

How the MAX-ZJR-30 Solves These Challenges

ChallengeSolution Provided by MAX-ZJR-30
Particle size reductionBottom-mounted high-shear homogenizer (0-3000 rpm) breaks particles to 6nm-2um
Air bubblesVacuum system removes air during mixing under vacuum
Oxidation preventionVacuum environment prevents oxidation of fragile ingredients
Batch consistencyVFD speed control on scraper mixer (10-120 rpm) and homogenizer ensures recipe repeatability
Wall residuePTFE scraper blades sweep the tank wall continuously
HygieneSUS316L stainless steel with mirror-polished interior, GMP-compliant

Complete Production Workflow for Cosmetic Creams and Lotions :

StageOperationEquipment Feature Utilized
1. Pre-MixingOil phase ingredients heated/mixed in oil pot; water phase in water potOil pot impeller mixer (0-1200 rpm); water pot impeller mixer (0-1200 rpm)
2. Vacuum TransferMaterials drawn into main emulsifying pot under vacuumVacuum pump system
3. Emulsification & HomogenizationBottom-mounted high-shear homogenization (0-3000 rpm) breaks particlesRotor-stator homogenizer
4. Scraping MixingPTFE scraper blades sweep the wall continuously (10-120 rpm)Frame scraper mixer with VFD
5. Temperature ControlHeating (electric or steam) and cooling (water or mold temperature controller)Jacketed heating/cooling system
6. DischargeBottom valve discharge or tilting dischargeDischarge system

Key Advantages for R&D and Pilot Production:

FeatureBenefit for R&D and Pilot Production
30L Working VolumeIdeal for formulation development, small-batch production, and scale-up studies
Bottom-Mounted HomogenizerSuperior for high-viscosity, thixotropic pastes; achieves D90 ≤ 5 microns or nanoscale particles
Complete 3-in-1 SystemStreamlines production process; eliminates need for separate pre-mixing equipment
GMP-Compliant ConstructionEnsures product purity; meets regulatory requirements for cosmetic and pharmaceutical development
Flexible Heating/CoolingProcess heat-sensitive ingredients with precision; electric or steam heating options

Scale-Up Potential:

The MAX-ZJR-30's design mirrors larger production models, making it an excellent choice for custom vacuum emulsifying mixer applications where results can be directly scaled to full production. Maxwell offers larger capacities including 200l vacuum emulsifying mixer, 500l vacuum emulsifying mixer, and 1000l vacuum emulsifying mixing tank for production-scale manufacturing .

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