400ml 1:1 Epoxy Adhesive Silicone Sealant Two Component Cartridge Filling Machine

The 400ml 1:1 Epoxy Adhesive Silicone Sealant Two Component Cartridge Filling Machine (Model ZJJ-BG2) is a semi-automatic, precision-engineered packaging system designed specifically for dual-component cartridge filling applications. This versatile glue filling machine is ideal for manufacturers producing epoxy adhesives, silicone sealants, polyurethane (PU) adhesives, acrylics, and other two-part reactive materials that require accurate ratio control and bubble-free filling.

Manufactured by Wuxi Maxwell Automation Technology Co., Ltd, this semi-automatic filling and capping machine features dual independent servo control systems that enable precise electronic filling and automatic sealing operations. With its ability to handle 400ml cartridges at 1:1, 1:4, or custom ratios, this two component cartridge filling machine delivers faster filling speeds, more accurate ratio control, and more stable, reliable performance compared to manual alternatives.

Price: USD $8,680

Key Advantages of the ZJJ-BG2 Glue Filling Machine

Precision Dual-Component Filling

The machine is equipped with two sets of servo control systems that independently manage the filling of both components (Part A and Part B). This ensures:

• Accurate ratio control for 1:1, 1:4, or customized formulations

• Consistent filling volume with precision of ≤±2g

• Reliable performance for medium to high-viscosity materials

Semi-Automatic Operation with One-Person Control

Designed for efficiency, the ZJJ-BG2 enables a single operator to complete the entire two-component filling process:

• Automated plunger conveying and inserting functions

• Automatic quality calculation and monitoring

• Friendly human-machine interface (HMI) for easy operation

• Fully integrated failure warning and protection system

Versatile Material Compatibility

This adhesive filling machine is suitable for a wide range of dual-component materials including:

• Epoxy adhesives and resins

• Silicone sealants (RTV silicone)

• Polyurethane (PU) adhesives

• Acrylic adhesives

• AB glue, structural adhesives, and electronic adhesives

• Nail-free adhesives and seam sealants

Technical Specifications

Detailed Functionality & Features

1. Electronic Filling Volume Adjustment

The filling volume can be precisely controlled and adjusted electronically via the touch screen interface. This eliminates manual calibration errors and ensures consistent filling across production runs.

2. Automatic Plunger Conveying & Inserting

The system automatically conveys and inserts plungers into the filled cartridges, streamlining the packaging process and reducing manual labor requirements.

3. Quality Calculation & Monitoring

The machine automatically calculates filling quality and monitors production parameters in real-time, ensuring each cartridge meets specifications before proceeding to sealing.

4. Fully Integrated Failure Warning & Protection

Built-in diagnostic systems provide immediate alerts for any operational issues, protecting both the machine and product quality. Features include automatic fault detection and system shutdown to prevent material waste.

5. User-Friendly HMI Interface

The touch screen control panel provides intuitive access to all machine functions, including:

• Filling volume and ratio settings

• Speed adjustment

• Production counting

• Language selection (supports up to 36 customizable languages)

6. Panel Type Filter Installation

The machine includes a panel-type filter system that ensures material purity during the filling process, preventing contaminants from affecting product quality.

Working Principle

The 400ml dual-component cartridge filling machine operates through a systematic process:

1. Material Loading: Both components (Part A and Part B) are loaded into their respective supply systems.

2. Servo-Driven Filling: Two independent servo motors precisely meter and dispense each component into the dual cartridge simultaneously. The servo control ensures accurate ratio maintenance even with varying material viscosities.

3. Plunger Insertion: After filling, the machine automatically inserts plungers into the cartridges to seal the components.

4. Quality Verification: The system verifies fill weights and volumes, automatically rejecting any cartridges that fall outside the specified tolerance of ≤±2g.

5. Capping/Sealing: The machine completes the process by applying caps or seals to the filled cartridges, preparing them for packaging and shipment.

Application Industries

This semi-automatic two component cartridge filling machine is widely used across multiple industries:

Customization Options

Maxwell Automation offers flexible customization to meet specific production requirements:

• Ratio Customization: 1:1, 1:2, 1:4, 1:10, or other customer-specified ratios

• Volume Range: Adaptable for different cartridge sizes from 25ml to 600ml+

• Material Handling: Configurations for low, medium, and high-viscosity materials

• Explosion-Proof Version: Available for flammable or explosive production environments

Quality Assurance & Standards

The ZJJ-BG2 glue filling machine is manufactured to high-quality standards with:

• Precision Components: Servo motors and control systems from leading brands (Delta, Panasonic, Schneider, Omron, Airtac)

• Durable Construction: Stainless steel (SUS304) surface construction for longevity and hygiene

• Safety Features: Overload protection, emergency stop systems, and comprehensive safety interlocks

• GPM Compliance: Designed to meet good manufacturing practice standards for quality production

Why Choose Maxwell Automation?

Wuxi Maxwell Automation Technology Co., Ltd is a recognized leader in the manufacturing of filling and mixing equipment, with extensive experience in dual-component cartridge filling solutions. The company offers:

• Proven Expertise: Years of experience in AB glue filling machine manufacturing with installations worldwide

• Technical Support: Dedicated customer service with response within 24 hours

• Comprehensive Solutions: From mixing to filling, Maxwell provides complete production line solutions

• Quality Commitment: Reliable, durable equipment designed for long service life and minimal maintenance