100L Toothpaste Making Machine Vacuum Emulsifying Mixer

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Overview

The 100L Toothpaste Making Machine Vacuum Emulsifying Mixer is an integrated production system designed for toothpaste, cosmetic creams, pharmaceutical pastes, and food-grade emulsions.

It combines mixing, homogenizing, heating, and vacuum deaeration in a single closed system, ensuring consistent product quality and stable formulation performance.

This equipment is widely used in cosmetics, pharmaceutical, chemical, and food manufacturing industries.

Working Principle

The machine operates through a multi-stage emulsification process:

1. Raw materials are pre-mixed in water and oil phase tanks

2. Materials are transferred into the main emulsifying tank under vacuum

3. A wall-scraping agitator continuously removes material from tank surfaces

4. A high-speed rotor-stator homogenizer breaks particles into fine emulsion

5. Vacuum system removes air bubbles during processing

Key Components

1. Mixing System

The machine uses a two-way wall scraping agitator with variable frequency control.

• Prevents material sticking

• Ensures uniform blending

• Improves heat transfer efficiency

2. High-Shear Homogenizer

The rotor-stator system operates at up to 3000 rpm, producing fine emulsions with particle sizes as small as 0.2–0.6μm.

3. High speed dispersion

Adopts frequency-controlled high-speed dispersion disc.

Quickly disperses and dissolves powder thickeners and additives.

Eliminates agglomerates for smoother, homogeneous paste texture.

4. Vacuum System

Removes trapped air during mixing, improving:

• Product density

• Smooth texture

• Shelf stability

5. Heating System

Available options:

• Steam heating

• Electric heating

Three-layer jacketed stainless steel structure ensures safe and stable temperature control.

6. Control System

PLC or button control system manages:

• Mixing speed

• Temperature

• Vacuum level

• Processing time

Technical Specifications

Applications

Cosmetic Industry

• Toothpaste

• Face cream

• Lotion

• Sunscreen

• Gel products

• Serum

Pharmaceutical Industry

• Medical ointments

• Oral care gels

• Disinfectant creams

• Medicinal emulsions

Food Industry

• Mayonnaise

• Peanut butter

• Sauce pastes

• Chocolate spreads

Chemical Industry

• Detergent paste

• Shampoo

• Hand sanitizer gel

• Industrial cleaning products

Real-World Applications

Case 1: Toothpaste Manufacturer (Asia)

A medium-sized toothpaste factory implemented the 100L vacuum emulsifying system.

Results:

• Product smoothness improved significantly

• Production time reduced by 30%

• Bubble defects reduced by over 85%

Case 2: Cosmetic Company (Europe)

Used for cream and sunscreen production.

Results:

• Achieved stable nano-emulsion structure

• Extended product shelf life

• Passed GMP export inspection standards

Case 3: Food Processing Plant (Middle East)

Used for mayonnaise production.

Results:

• No oil separation

• Improved texture consistency

• Faster batch production cycles

FAQ

What is a toothpaste making machine used for?

It is used for producing toothpaste, cosmetic creams, pharmaceutical pastes, and food emulsions.

What materials are used in the machine?

The machine is made of SUS304 or SUS316 stainless steel for hygienic and corrosion-resistant performance.

What is the homogenizer speed?

The homogenizer operates up to 3000 rpm for fine emulsification.

Does the machine support vacuum processing?

Yes, it operates under vacuum to remove air bubbles and improve product stability.

Can it be used for cosmetics and food?

Yes, it is widely used in both cosmetic and food industries.

Product structure diagram