MAX-G Semi-Automatic Cartridge Grease Filling Machine(Extruder/Press Machine)
The MAX-G is a semi-automatic cartridge filling machine designed for high‑viscosity chemical products. It is widely used for filling grease, silicone sealant, PU sealant, MS sealant, adhesives, butyl sealant, and similar materials. The machine adopts a semi‑automatic working mode – operators manually place empty cartridges, while the plunger conveying, metering filling, and capping processes are performed automatically. This design balances operational flexibility with production consistency, making it an ideal solution for small‑to‑medium batch production lines and multi‑product changeover scenarios.
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MAX-G |
| Power Supply | 380V/50Hz or 220V/50Hz (optional) |
| Air Supply Requirement | >0.5 MPa |
| Filling Volume Range | MAX 450ml (adjustable) |
| Volume Accuracy | ≤ ±0.5% |
| Filling Speed | 1,200 – 2,400 pcs/hour |
| Dimensions (L×W×H) | 1800mm × 1080mm × 1400mm |
| Machine Weight | 300 kg |
Core Functions & Features
| Function Module | Description |
|---|---|
| Electronic Filling Volume Adjustment | Filling volume is digitally set via the touch interface, steplessly adjustable from 0 to 450ml for fast product changeover. |
| Automatic Plunger Conveying | The plunger automatically pushes high‑viscosity materials forward, ensuring continuous and stable material supply. |
| Automatic Plunger Insertion | The plunger automatically aligns and inserts into the cartridge, reducing manual intervention and improving uniformity. |
| Automatic Production Counting | Real‑time calculation of filled quantities and total output for convenient production management and traceability. |
| Comprehensive Fault Warning & Protection | Equipped with multiple monitoring functions (air pressure, material shortage, overload), automatically alerts and activates safety protection when abnormalities occur. |
| User‑friendly HMI | Intuitive operator panel for easy parameter setting, status monitoring, and fault diagnosis. |
| Panel‑mounted Filter | Built‑in air filtration device to purify compressed air, extending the service life of pneumatic components. |
Material Compatibility & Application Scenarios
The MAX-G excels in handling high‑viscosity, low‑fluidity materials. Its built‑in measuring cylinder, combined with a volume accuracy of ≤ ±0.5%, ensures that each cartridge receives a precise and consistent fill, effectively reducing material waste and product quality complaints caused by filling deviations.
In actual production, operators only need to place empty cartridges and initiate the start command. The machine then automatically completes the metered filling, plunger pressing, and capping processes. This semi‑automated approach retains the flexibility of manual loading while leveraging mechanical automation to guarantee batch‑to‑batch consistency. It is particularly well‑suited for sealant and grease production lines with daily outputs below 20,000 cartridges.
Mechanical Structure & Industrial Design
The MAX-G features a robust, integrated frame structure with dimensions of 1800mm × 1080mm × 1400mm and a net weight of 300 kg. The heavy‑duty base effectively dampens vibrations generated during high‑speed reciprocating motion, ensuring long‑term filling repeatability. Additionally, the machine supports both 380V and 220V power configurations, making it adaptable to various factory electrical environments worldwide. The air supply requirement is only >0.5 MPa, offering good compatibility with most workshop compressed air systems.
Overall Value & Selection Recommendation
For manufacturers seeking a balance between precision, efficiency, and capital investment, the MAX-G offers a well‑rounded solution. Its electronically adjustable filling system shortens product changeover time, the self‑diagnostic fault protection reduces unplanned downtime, and the straightforward mechanical design facilitates routine maintenance and cleaning.
If your production line involves frequent switching between different cartridge sizes (e.g., 310ml, 400ml, 450ml) or requires strict control over fill weight deviations, the MAX-G is highly recommended for your evaluation.
Should you need additional information such as installation drawings, operation videos, or custom configuration options, please feel free to let me know – I am happy to provide further details.
