MAX-30 Gynecological Gel Syringe Filling Machine
The MAX-30 is a specialized automatic filling machine designed for gynecological gel syringes and similar pre-filled syringe products. It integrates automatic filling, cap feeding, cap tightening, and finished product ejection into one continuous, high-efficiency production process. This machine is ideal for pharmaceutical, cosmetic, and medical device manufacturers requiring precise, contamination-free filling of gels, creams, and viscous liquids into syringes.
Priced at RMB 80,000, the MAX-30 offers a cost-effective automation solution with excellent precision and reliability for medium-scale production lines.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MAX-30 |
| Power Supply | ~220V ±10% |
| Power Consumption | 1.5 KW |
| Air Pressure Requirement | >0.6 MPa |
| Filling Volume Range | 3 – 30 ml (customizable as per customer demand) |
| Production Speed | 25 – 40 pcs/min |
| Measurement Precision | ±1% |
| Machine Dimensions (L×W×H) | 1130mm × 810mm × 1600mm |
| Packed Dimensions (L×W×H) | 1060mm × 830mm × 1600mm |
| Machine Weight | 300 KG |
| Price | RMB 80,000 |
Working Principle & Mechanical Structure
The MAX-30 operates on a single-drive transmission principle. A single motor serves as the main power source, driving the system through a worm gear reducer with frequency conversion speed regulation. The power is then transmitted via a splitter and gears to achieve intermittent, indexing motion, which rotates a turntable equipped with 10 fixtures at equal angular intervals.
The machine's workflow is as follows:
| Step | Operation Description |
|---|---|
| 1 | Manual Tube Loading – Operators manually place empty syringe tubes into the fixtures on the rotary turntable. |
| 2 | Filling Station – The filling system, driven by a cylinder, lowers the filling nozzle (insertion-type to prevent external dripping) and precisely meters the predetermined volume of gel into the syringe. The filling volume is adjustable via a metering adjustment screw. |
| 3 | Cap Feeding & Capping Station – As the turntable indexes to the next station, caps are automatically fed and tightened onto the filled syringes. |
| 4 | Finished Product Ejection – Capped syringes are automatically ejected from the fixtures for collection and packaging. |
Each rotation of the turntable completes one full product (filling + capping), with a maximum production capacity of 40 syringes per minute. The entire process is controlled by a splitter and solenoid valves, ensuring reliable, synchronized action.
Core Features & Advantages
| Feature | Description |
|---|---|
| High Precision Filling | Adopts a cylinder-driven volumetric filling system with a metering adjustment screw, achieving ±1% accuracy across the 3-30ml range. |
| Insertion-Type Nozzle | The filling nozzle is designed to insert into the syringe before filling, effectively preventing external dripping and material waste. |
| Lifting Cylinder Operation | The nozzle's advance and retraction are controlled by a lifting cylinder for smooth, precise insertion. |
| Automatic Capping | Caps are automatically fed and tightened at the designated station, eliminating manual capping labor. |
| Stable & Reliable Operation | The indexing mechanism ensures smooth, intermittent motion with 100% positioning accuracy, no misalignment, and excellent repeatability. |
| Low Noise & Clean Operation | The entire machine runs smoothly without noise or other environmental pollution. |
| Stainless Steel Construction | All contact materials and related parts are made of high-quality stainless steel, ensuring corrosion resistance and hygiene compliance. |
| Quick-Change Design | Components requiring frequent cleaning are equipped with quick-change devices for easy disassembly and washing. |
| Optional Heating System | For materials requiring temperature control, an external barrel with heating/constant temperature device can be equipped. |
Hygienic & Maintenance Design
The MAX-30 places a strong emphasis on cleanliness and ease of maintenance:
Food/Pharmaceutical Grade Materials: All parts that come into contact with the product are manufactured from high-quality stainless steel, meeting stringent hygiene standards for pharmaceutical and cosmetic applications.
Quick-Change Parts: All components that need regular cleaning (such as filling nozzles, tubes, and hopper) feature quick-change connections, significantly reducing downtime for cleaning and product changeovers.
Heating & Insulation Option: The external barrel can be fitted with a heating and constant temperature device, which is essential for materials that require warm filling to maintain proper viscosity.
Control & Safety System
| Feature | Description |
|---|---|
| Splitter + Solenoid Valve Control | All filling actions are precisely controlled by the splitter and solenoid valves, ensuring accurate timing and sequence. |
| Frequency Conversion Speed Regulation | Production speed can be easily adjusted via the frequency converter to match different material properties and operator requirements. |
| 100% Positioning Accuracy | The indexing mechanism guarantees that the turntable stops at the exact position every time, ensuring reliable filling and capping at each station. |
| Fault Alarm & Protection | The system is equipped with comprehensive safety features to protect against operational errors and equipment malfunctions. |
VII. Application Scope
The MAX-30 is specifically designed for filling gynecological gel syringes, but its versatility extends to a wide range of pre-filled syringe applications:
| Application Area | Typical Products |
|---|---|
| Pharmaceutical | Gynecological gels, medicated creams, ointments, topical solutions |
| Cosmetics | Skin care serums, gels, lotions in syringe packaging |
| Medical Devices | Lubricating gels, diagnostic gels, single-use syringe products |
| Veterinary | Animal health gels and pastes |
The machine can handle filling volumes from 3ml to 30ml (customizable), making it suitable for both small sample-size syringes and larger single-dose products.
Performance & Production Efficiency
With a production capacity of 25-40 syringes per minute, the MAX-30 is an ideal solution for medium-scale production:
Daily output (8-hour shift): approximately 12,000 – 19,000 syringes
Annual output (working 250 days): approximately 3 – 4.8 million syringes
The machine's repeatable performance and consistent filling accuracy (±1%) ensure high product quality with minimal waste. The 10-station turntable design allows for parallel processing, where each station performs a specific function simultaneously, maximizing throughput in a compact footprint.
Overall Value & Purchase Recommendation
The MAX-30 offers a balanced combination of precision, automation, and affordability at RMB 80,000. Key selling points include:
High filling accuracy (±1%) for consistent product quality
Automatic capping reduces manual labor and speeds up production
Stainless steel / quick-change design ensures easy cleaning and hygiene compliance
Flexible volume range (3-30ml) with customization available
Proven reliability with positive user feedback and low failure rates
This machine is particularly recommended for:
Pharmaceutical and cosmetic manufacturers producing gynecological gels or similar syringe-packed products
Companies upgrading from manual or semi-automatic filling to automated processes
Factories requiring hygienic, easy-to-clean equipment for frequent product changeovers
