250L Vacuum Emulsifying Mixer

In the cosmetics, pharmaceutical, food, and fine chemical industries, the 250L vacuum emulsifying mixer represents a production-scale solution for manufacturers seeking high-volume output of body lotions, cosmetic creams, ointments, and emulsion products. This model delivers exceptional mixing performance, consistent emulsification results, and reliable operation for continuous production environments.

Product Overview

MAX-ZJR-250 250L Vacuum Emulsifying Mixer is a production-scale mixing solution that integrates vacuum deaeration, high-shear homogenization, and slow-speed scraping stirring into a robust industrial unit. It handles high-viscosity creams, lotions, and emulsion products efficiently, ensuring consistent quality across large batch production.

The cover of the pot is of automatic lifting type with hydraulic lifting system. The materials in the water and oil pots can directly enter the emulsifying pot under vacuum through the conveying pipeline. The discharging mode includes the emulsifying pot turning type and the bottom valve discharging type. The heating of the materials is realized through the electric heating pipe heating the heat-conducting medium in the pot mezzanine, and the heating temperature can be arbitrarily set and automatically controlled.

The material can be cooled by accessing the coolant in the jacket, which is easy and convenient to operate, and there is a heat preservation layer outside the jacket. Homogenizing system and mixing system can be used separately or at the same time. Particulation, emulsification, mixing, blending and dispersing of materials can be completed in a short time. The part in contact with materials is made of high quality stainless steel (commonly used 304, 316L for medical use), the inner surface is mirror polished, the vacuum stirring device is hygienic and clean, and it is manufactured in accordance with the hygiene standard of GMP norms, which is the ideal cream production equipment for customers.

Technical Specifications

Performances and Features

1. All-Round Wall Scraping Mixing with Frequency Speed Adjustment: The all-round wall scraping mixing adopts the frequency converter for speed adjustment, so that high quality products of different processes according to customer requirements.

2. Diversified High-Speed Homogenizer with Powerful Mixing: The diversified high-speed homogenizer can powerfully mix solid and liquid raw materials and can rapidly dissolve many insoluble materials such as AES, AESA, LSA, etc. during the liquid detergent production process so as to save energy consumption and shorten production period.

3. Three-Layer Stainless Steel Tank with Mirror Polishing: The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.

4. Flexible Heating and Cooling with Convenient Discharge: According to customer requirement, the tank can heat and cool materials. The heating way including steam heating and electric heating. Easy to discharge, bottom direct discharge or by transfer pump.

Working Process

Put the materials into premix tank oil phase tank and water phase tank, after heated & mixed in water tank and oil tank, it can draw the materials into emulsifying tank by vacuum pump. Adopting the middle stirrer & Teflon scrapers residues in emulsifying tank that sweep the residues on the wall of the tank to makes the materials wiped off become the new interface constantly.

Then the materials will cut off, compressed and fold by the blades to stir, mix and run to the homogenizer. By the strong cutting off, impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off in interstices of stator and rotor and turn to particles of 6nm-2um promptly. Because the emulsifying tank is working under the vacuum state, the bubbles that produces in the process of mixing is taken away in time.

Equipment Structure and Details

• Mixing Paddle: Two-way wall scraping and mixing. Mix materials quickly, and it is very easy to clean, saving cleaning time.

• Tank: 3-Layer stainless steel structure pot body, GMP standard engineering, sturdy and durable, good anti-scalding effect. Steam heating or electric heating according to customers' requests.

• Console Buttons: (Or PLC touch screen) control vacuum, temperature, frequency and time setting system.

Applications

The 250L Vacuum Emulsifying Mixer (MAX-ZJR-250), with its 250L working volume, powerful high-shear homogenization capability (6nm-2um fineness), vacuum (-0.09MPa) and temperature control system, hydraulic lifting system, and fully GMP-compliant design, has become the essential production equipment for commercial-scale manufacturing. Whether used for high-volume body lotion production, cosmetic cream manufacturing, pharmaceutical ointment production, or specialty chemical processing, it delivers stable, efficient, and reliable mixing solutions for industrial production environments.

For more technical details or to request a customized quote, please feel free to contact Wuxi Maxwell Automation Technology Co., Ltd.