200L Vacuum Emulsifying Mixer Mayonnaise Making Machine
In the food, cosmetic, and chemical industries, the 200L vacuum emulsifying mixer is a versatile production solution for manufacturers seeking high-quality emulsions, sauces, creams, and suspensions. This vacuum emulsifying mixer machine delivers exceptional mixing performance, consistent emulsification results, and reliable operation for medium-scale production environments.
Product Overview
MJD-200 200L Mayonnaise Making Machine Vacuum Emulsifying Mixer is a versatile mixing under vacuum system developed for the production of emulsions and suspending agents. This vacuum homogenizer can be used for cosmetic's cream and emulsion, food industry's mayonnaise or condiment, and chemical industry's suspending liquid, emulsion, coating and paint produce. Solid and liquid can be directly fed, which is not in contact with each other before mixing. Only in the moment before mixing, the powder is diffused to lead the liquid stream into the container for vacuum mixing and dispersion. The material can be heated or cooled and in a vacuum or pressure treatment, to ensure the highest quality products and greatly shorten the production time.
The multi-function emulsifier features precise coordination of rotor and stator, with working head (rotor and stator forging manufacturing) claw type structure, bidirectional suction, and high shear homogenizing efficiency. Hydraulic lifting emulsifying machine is through the rotor high-speed smooth rotation, forming high frequency, strong circumferential tangent speed, angular speed and other comprehensive kinetic energy efficiency; Under the action of stator, rotor reasonable narrow clearance in the formation of strong, reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects, materials in the container cycle reciprocating above the working process, the ultimate product.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MJD-200 |
| Working Volume | 200L |
| Vacuum Level | -0.09 MPa |
| Material (Contact Parts) | SUS304 / SUS316L Stainless Steel, Mirror Polished Interior |
| Scraping Stirring Speed | 10 - 120 rpm (Adjustable) |
| Homogenizing Speed | 0 - 3000 rpm (Adjustable) |
| Fineness | 2-6um |
| Lifting System | Hydraulic Lifting System |
| Heating Method | Steam Heating or Electric Heating |
| Electrical Operation | Automatic (PLC Control) |
| Total Power | 3.2 KW |
| Power Supply | 1ph 220V 50/60Hz |
| Pressure (in pot) | -0.1 MPa |
| Pressure (in jacket) | 0.1 MPa |
| Temperature | ≤100℃ |
| Machine Size | L2500W1500H1800mm (customized) |
| Net Weight | 600KG (customized) |
| Reference Price | USD 35,500 |
Key Features
According to the core page and reference manufacturer documentation, the vacuum emulsifying mixer machine offers the following key features:
High Efficiency Mixing: Results in a stable emulsion.
Hygienic System Design: Ensures total mixer drainage between batches.
Versatile Design: For multiple applications with high viscosity and up to 80%TS (Total Solids).
All-Round Wall Scraping Mixing with Frequency Speed Adjustment: The all-round wall scraping mixing adopts the frequency converter for speed adjustment, so that high quality vacuum emulsifying mixer products of different processes according to customer requirements.
Diversified High-Speed Homogenizer with Powerful Mixing: The diversified high-speed homogenizer can powerfully mix solid and liquid raw materials and can rapidly dissolve many insoluble materials such as AES, AESA, LSA, etc. during the liquid detergent production process so as to save energy consumption and shorten production period.
Three-Layer Stainless Steel Tank with Mirror Polishing: The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.
Flexible Heating and Cooling with Convenient Discharge: According to customer requirement, the tank can heat and cool materials. The heating way including steam heating and electric heating. Easy to discharge, bottom direct discharge or by transfer pump.
Working Process
The working process of the hydraulic lifting emulsifying machine involves four stages:
Under the action of centrifugal force generated by the high-speed rotating rotor, the material is simultaneously sucked into the working chamber from the upper and lower feeding areas of the working head.
The strong centrifugal force will throw the material from the radial direction into the narrow and precise gap between the rotor. At the same time by centrifugal extrusion, impact and other forces, so that the material initially dispersed emulsification.
Hydraulic lifting emulsifying machine in the high-speed rotating rotor at the end of the production of at least 15m/s above the linear speed, the highest to 40m/s, and the formation of strong mechanical and hydraulic shear, liquid layer friction, impact tear, so that the material fully dispersed, emulsified, homogeneous, broken, at the same time through the stator slot injection.
The material of hydraulic lifting emulsifier is constantly injected from the radial direction at high speed, and the resistance of the material itself and the container wall.
Additionally, the vacuum emulsifying mixer process follows this standard procedure: Put the materials into premix tank oil phase tank and water phase tank, after heated & mixed in water tank and oil tank, it can draw the materials into emulsifying tank by vacuum pump. Adopting the middle stirrer & Teflon scrapers residues in emulsifying tank that sweep the residues on the wall of the tank to makes the materials wiped off become the new interface constantly. Then the materials will cut off, compressed and fold by the blades to stir, mix and run to the homogenizer. By the strong cutting off, impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off in interstices of stator and rotor and turn to particles of 2-6um promptly. Because the emulsifying tank is working under the vacuum state, the bubbles that produces in the process of vacuum mixing is taken away in time.
Equipment Structure and Details
Based on the product description from the reference pages, the key components of this industrial vacuum emulsifier mixer are as follows:
Mixing Paddle: Two-way wall scraping and mixing. Mix materials quickly, and it is very easy to clean, saving cleaning time.
Tank: 3-Layer stainless steel structure pot body, GMP standard engineering, sturdy and durable, good anti-scalding effect. Three jackets construction includes inner layer of SUS316L, middle and outer layers of SS304-2B. Steam heating or electric heating according to customers' requests.
Console Buttons: (Or PLC touch screen) control vacuum, temperature, frequency and time setting system.
Applications
According to the core page and reference manufacturer pages, this vacuum emulsifying equipment is widely used in the following industries and products:
| Industry Sector | Typical Application Products |
|---|---|
| Food Industry | Mayonnaise, ketchup, salad dressing, thousand island sauce, peanut butter, cheese, honey, chilli sauce, cubilose, tomato paste, Mornay sauce, milk, drink |
| Cosmetic | Face cream, hand cream, sunscreen cream, eyelash cream, hair gel, lotion, bath shampoo, nail polish, hair conditioner, shower gel, body wash, foundation, BB cream, facial mask |
| Pharmaceutical Industry | Ointments, syrup, nutrition, bio-products, paste of pharmaceutical |
| Daily Use Industry | Toothpaste, detergents, shoes polish, soap, fragrance, laundry soap, hand sanitizer |
| Chemical Industry | Painting, pigment, dyes, paints, adhesives, detergents, chemical products, coating and paint produce |
Why Choose the MJD-200 Vacuum Emulsifying Mixer?
The 200L vacuum emulsifying mixer is a proven production-scale solution:
Versatile Production Capability: Handles food mayonnaise, cosmetic creams, pharmaceutical ointments, and chemical emulsions with one machine.
Superior Emulsion Quality: Achieves particle size of 6nm-2um through high shear homogenizing, ensuring stable and fine emulsions.
Vacuum Processing: Mixing under vacuum removes bubbles and prevents oxidation, improving product quality and shelf life.
GMP Compliant Construction: SUS316L contact parts with mirror polishing meet hygiene standards for food and pharmaceutical production.
Customizable Options: Heating method, control system, and capacity can be customized to meet specific production requirements.
The 200L Mayonnaise Making Machine Vacuum Emulsifying Mixer (MJD-200), with its 200L working volume, versatile food sauce emulsifying capability, high-shear homogenization (6nm-2um fineness), vacuum (-0.09MPa / -0.1MPa) and temperature control system (≤100℃), hydraulic lifting system, and fully GMP-compliant design, has become the essential vacuum emulsifying equipment for food, cosmetic, and chemical manufacturing. Whether used for mayonnaise production, cosmetic cream manufacturing, pharmaceutical ointment production, or specialty chemical processing, this vacuum homogenizer delivers stable, efficient, and reliable mixing under vacuum solutions for industrial production environments.
As a professional vacuum emulsifying mixer factory, Wuxi Maxwell Automation Technology Co., Ltd. offers high-quality vacuum emulsifying mixer machines with competitive vacuum emulsifying mixer price. For more technical details or to request a customized quote, please feel free to contact us.
