Frequently Asked Questions About MJD-200 Vacuum Emulsifying Mixer

Q1: What is a vacuum emulsifying mixer and how does it work?
A vacuum emulsifying mixer is a specialized mixing machine that combines high-shear homogenization with vacuum technology. The MJD-200 works by drawing materials into the emulsifying tank under vacuum. The high-speed rotor (0-3000rpm) creates intense hydraulic shear, cutting, and impact forces that break particles down to 6nm-2um size. Simultaneously, the vacuum system removes air bubbles, ensuring stable, smooth emulsions without oxidation.

Q2: What is the working volume and capacity of the MJD-200 model?
The MJD-200 vacuum emulsifying mixer machine has a working volume of 200L. This capacity is ideal for medium-scale production, making it suitable for food processing, cosmetic manufacturing, and chemical production facilities. The design volume can be customized according to specific requirements.

Q3: What vacuum level does this emulsifying equipment achieve?
The MJD-200 vacuum homogenizer operates at -0.09MPa vacuum level in the tank and -0.1MPa in the pot. This high vacuum level ensures efficient deaeration, removing air bubbles that can affect product quality, stability, and appearance.

Q4: What materials are used in construction?
The MJD-200 emulsifying machine features three-layer stainless steel construction. All contact parts are made from SUS316L stainless steel for superior corrosion resistance and hygiene, while the outer layers use SS304-2B stainless steel. The interior is mirror polished, meeting GMP hygiene standards for food, cosmetic, and pharmaceutical production.

Q5: What products can be manufactured with this vacuum emulsifying mixer?
This versatile vacuum emulsifying mixer can produce various products including:

• Food: Mayonnaise, ketchup, salad dressing, sauces, cheese sauce, peanut butter

• Cosmetics: Face creams, lotions, sunscreens, foundations, shampoos

• Pharmaceuticals: Ointments, syrups, pastes

• Chemicals: Paints, coatings, pigments, adhesives

• Daily use: Toothpaste, detergents, soaps

Q6: What is the homogenizing speed range?
The high shear homogenizing vacuum emulsifying mixer features an adjustable homogenizing speed from 0 to 3000rpm. This allows operators to optimize the emulsification process for different formulations and viscosity levels.

Q7: What heating options are available?
The MJD-200 offers flexible heating options including steam heating and electric heating. The temperature can be arbitrarily set and automatically controlled, with a maximum temperature of ≤100℃. Cooling is also possible by accessing coolant in the jacket.

Q8: Is this mixer easy to clean and maintain?
Yes, the MJD-200 features a hydraulic lifting system for easy access to the tank interior. The two-way wall scraping mixing paddle ensures thorough mixing while being easy to clean. The GMP-compliant mirror polished interior prevents material buildup and simplifies sanitation between batches.

Q9: What is the reference price of this vacuum emulsifying mixer?
The reference price for the MJD-200 vacuum emulsifying mixer is USD 35,500 (including water pot and oil pot). For the latest vacuum emulsifying mixer price and customization options, please contact Maxwell Automation Technology Co., Ltd. directly.

Q10: Can I customize the vacuum emulsifying mixer for specific needs?
Yes, Maxwell offers custom vacuum emulsifying mixer and custom vacuum emulsifying mixing tank options. Customizations include working volume, control system (PLC or button type), heating method, and additional features for specific production requirements. Contact our vacuum emulsifying mixer factory to discuss your needs.

Q11: What is the fineness or particle size achieved?
The MJD-200 achieves exceptional fineness of 6nm to 2um through its high-speed rotor-stator system. This fine particle size ensures superior product quality, smooth texture, and stable emulsions.

Q12: Is this equipment suitable for laboratory or small-scale production?
While the MJD-200 is designed for production scale, Maxwell also offers lab vacuum emulsifier homogenizer mixer and laboratory vacuum emulsifying mixer models for R&D purposes. For 1000L vacuum emulsifying mixing tank or larger production capacities, we also offer customized solutions.

Q13: What are the machine dimensions and weight?
The standard MJD-200 dimensions are L2500W1500H1800mm (customizable), with a net weight of approximately 600KG. Dimensions can be customized based on specific production requirements.

Q14: What power supply is required?
The MJD-200 emulsifier machine operates on 1 phase 220V 50/60Hz power supply with a total power of 3.2KW. Please confirm power requirements with our sales team for your specific location.

Q15: Where is this equipment manufactured?
The MJD-200 is manufactured by Wuxi Maxwell Automation Technology Co., Ltd. in Wuxi, Jiangsu, China. We are a professional china vacuum emulsifying mixer manufacturer with years of experience in mixing and emulsification equipment.