30L and 50L Vacuum Emulsifying Mixer (Industry Grade)

The MAXWELL industry-grade vacuum emulsifying mixer is a complete emulsification system that mixes, disperses, homogenizes and deaerates high-viscosity products in one sealed, vacuum-controlled cycle.

Raw materials are first heated and pre-mixed in the separate water phase pot and oil phase pot, then drawn into the vacuum emulsifying main pot by vacuum pump — no manual pouring, no air intake.

Inside the main pot, a central frame stirrer with PTFE scrapers sweeps the pot wall continuously, wiping residues off into new material interfaces. The high-shear rotor-stator homogenizer then cuts, compresses and folds the product into fine particles of 2 – 6 µm. Because the whole process runs under vacuum, the bubbles generated during mixing are removed in time — the key to a smooth, glossy, void-free emulsion.

All product-contact parts are made of SUS304 / SUS316L stainless steel, mirror-polished and fully compliant with GMP hygiene requirements.

1. Pre-mixing. Liquid and powdered raw materials are heated and dispersed separately in the water phase and oil phase pots, so hard-to-wet powders dissolve before entering the main tank.

2. Vacuum transfer. The vacuum pump draws the pre-mixed batches into the emulsifying main pot through the conveying pipeline — a fully closed, contamination-free transfer.

3. Scraping agitation. The central frame stirrer with PTFE scrapers rotates along the pot wall (10–120 rpm, frequency-controlled), constantly wiping residues off the wall into new material interfaces — no dead corners, no burnt zones.

4. High-shear homogenizing. The rotor-stator homogenizer cuts, impacts and turbulently shears the product in the stator-rotor interstices until particles reach 6 nm – 2 µm.

5. Vacuum deaeration. The pot works under vacuum state, so bubbles produced during mixing are extracted in time — the finished emulsion is smooth, glossy and void-free, then discharged via bottom valve or tilting pot.