30L Vacuum Double Planetary Mixer with Disperser SXJ-30 | Pilot Scale Mixer
In the fields of new energy batteries, sealants, adhesives, cosmetics, and high-viscosity chemical materials, pilot-scale production capacity combined with precise mixing control is essential for process development and small-batch manufacturing. Wuxi Maxwell Automation Technology Co., Ltd., with over 18 years of industry experience, offers the 30L Vacuum Double Planetary Mixer with Disperser – a versatile pilot-scale device integrating high-torque mixing, high-speed dispersion, vacuum degassing, and robust hydraulic lifting, specifically designed for pilot production and small-batch manufacturing of sealants, adhesives, battery slurries, cosmetics, and other high-viscosity materials.
Working Principle: Planetary Motion, High-Speed Dispersion, and Vacuum Environment
The "double planetary" mixer derives its name from its unique motion pattern. During operation, the low-speed mixing blades and high-speed dispersion disc rotate around the mixing vessel's central axis (revolution) while simultaneously rotating on their own axes (rotation). This compound motion generates strong shearing and kneading forces, causing materials to circulate comprehensively and achieve uniform mixing at both macro and micro levels.
The high-speed disperser (up to 2980 rpm) is a key feature of this model. The dispersion disc creates intense shear forces that break down agglomerates and ensure thorough dispersion of fillers, pigments, and additives – critical for battery slurries, sealants, and adhesive formulations .
The integrated vacuum system (achieving a vacuum level down to -0.09 MPa) effectively removes air bubbles entrapped during mixing. This is particularly important for sealants, adhesives, battery slurries, and electronic potting compounds where bubbles can compromise product integrity, electrical insulation, or bond strength .
The pilot-scale design (30L working volume) makes this model ideal for process development, scale-up trials, and small-batch production, bridging the gap between laboratory R&D and full-scale manufacturing .
Core Technical Specifications
Diverse Application Fields
The 30L vacuum double planetary mixer with disperser is designed for pilot-scale production across numerous industries:
Energy Sector: Preparation of lithium battery slurries, nickel-chromium, nickel-metal hydride, and fuel cell pastes .
Electronics & Appliances: Solder paste, ceramic slurry, magnetic materials, electronic adhesives, PVC plastics, electronic potting glue, hot melt adhesives .
Chemical Industry: Various sealants, adhesives (silicone sealant, polysulfide sealant, structural insulating glass sealant, waterproof sealant, anaerobic adhesive), synthetic resins, rubber, printing inks, putty, abrasives, wax products, ceramic pigments .
Pharmaceuticals: Various ointments, polymer gels, and medical preparations .
Cosmetics & Food: Creams, lipsticks, lotions, gels, facial masks, mascara, foundations, nail polish, toothpaste, soaps, jams, seasonings, and chocolate syrup .
Structural and Design Advantages
High-Speed Disperser: The integrated high-speed dispersion disc (up to 2980 rpm) provides intense shear forces for breaking down agglomerates and achieving uniform dispersion of fillers and additives .
Pilot-Scale Capacity: 30L working volume is ideal for process development, scale-up trials, and small-batch production, bridging the gap between R&D and full-scale manufacturing .
No Dead Corners: A wall scraper attached to the planetary frame continuously scrapes material from the vessel wall, ensuring no unmixed zones and consistent batch quality .
Versatile Agitator Options: Mixing heads can be tailored with options like twist-type, blade-type, frame-type impellers, as well as high-speed dispersion discs and homogenizers, to suit different formulations .
Vacuum Degassing: The integrated vacuum system removes air bubbles and volatiles, ensuring product density, stability, and appearance .
Temperature Control: The jacketed vessel allows for precise heating or cooling via oil, water, or steam circulation, with temperature displayed on the control panel .
Convenient Operation & Cleaning: The cover is hydraulically/electric lifted, and the mixing vessel is movable, facilitating easy feeding, sampling, and cleaning .
Optional Extruder System: An integrated screw extruder can be added for efficient, clean discharge of high-viscosity materials directly from the mixing vessel, minimizing material waste and manual handling .
Scalability: MAXWELL offers a complete range from 2L to 2000L, allowing for seamless scale-up .
