What Is the Working Process of the JGF-B Tube Filling Sealing Machine?
Q: What is the step-by-step working process of the JGF-B?
A: The JGF-B operates through a streamlined, semi-automated process . The workflow consists of the following sequence: Manual tube insertion → Automatic orientation → Filling → Tail sealing (folding) → Batch coding → Automatic ejection . This logical sequence ensures that all critical packaging steps are completed in one continuous operation.
Q: How does the tube feeding and orientation work on the JGF-B?
A: The process begins with the operator manually inserting an empty aluminum tube into a socket on the rotary indexing plate, which typically has 16 stations . The machine then uses its indexing mechanism to rotate the tube to the orientation station, where the automatic eye-marking function aligns the tube correctly based on a printed mark . This ensures that the print on the finished tube is always perfectly aligned.
Q: What happens during the filling and sealing stages?
A: After orientation, a photoelectric sensor detects the presence of the tube. If a tube is detected, the machine initiates the volumetric filling process, accurately dispensing the precise amount of product . The tube then moves to the sealing station, where a horseshoe mechanism performs a fold-and-press seal on the tail of the tube . This produces a secure, leak-proof seal in a single motion. An optional batch number or date code can also be printed during this stage .
Q: What are the optional features available for the JGF-B?
A: The JGF-B offers several optional features to enhance its functionality for specific applications . These include:
Gas protection: Inert gas (e.g., nitrogen) can be injected to prevent product oxidation or premature curing, crucial for certain adhesives.
Batch number / date coding: An integrated printer can be added for automatic marking, ensuring traceability.
Heating and mixing hopper: For products that require warm filling (to reduce viscosity), a hopper with heating and mixing capabilities can be integrated.
Dust cover: A protective cover to maintain a cleaner filling environment.
Q: What types of products is the JGF-B best suited for?
A: The JGF-B is best suited for liquid and paste products that are packaged in aluminum tubes . Its design specifically addresses common challenges like leakage and "wiredrawing" (where a strand of product forms after the filling nozzle retracts) . It is widely used in the chemical, pharmaceutical, and cosmetic industries for products such as adhesives, sealants, ointments, creams, and toothpaste .
