What Is the Core Mixing Structure of the 200L Vacu

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What Is the Core Mixing Structure of the 200L Vacuum Dispersing Mixer?

2026-07-01 15:46

200L Multi-Functional Vacuum Strong Power Dispersing Mixer

The 200-liter vacuum dispersing mixer employs an advanced mixing system within a sealed vacuum vessel, integrating multiple agitators that work in synergy to achieve superior results with high-viscosity materials.

Mixing Component	Function	Speed Range	Benefit
Low-Speed Agitator	Frame or paddle impeller with orbital and self-rotating motion	0-30 rpm (revolution) / 0-61 rpm (self-rotary)	Creates complex macro-flow, ensures strong kneading, eliminates dead zones
High-Speed Disperser	Independently driven homogenizer system with rotor-stator design	0-1,450 rpm	Generates intense shear, rapidly breaks down agglomerates, achieves 6nm-2μm fineness
Scraping System	Teflon scrapers with wall-scraping action	10-120 rpm	Continuously removes material from vessel wall and bottom, eliminates mixing dead corners

The combination of these three elements allows the mixer to process materials with viscosity up to 2,000,000 cPs, making it suitable for the most challenging applications across industries.

What Materials Can This Equipment Process?

The 200L vacuum dispersing mixer is engineered to process a wide variety of high-viscosity materials across multiple industries :

Industry	Typical Applications	Viscosity Range
Chemical	Silicone sealants, structural adhesives, lubricating greases, soap, detergents, disinfectants	Up to 2,000,000 cPs
Cosmetics	Creams, lotions, gels, moisturizers, toothpaste, shampoo, conditioner, liquid foundation, BB cream, sunscreen	10,000 - 500,000 cP
Personal Care	Shower gel, body wash, facial cleanser, body lotion	10,000 - 500,000 cP
Food	Mayonnaise, ketchup, salad dressing, tomato paste, peanut butter, cheese, honey, chilli sauce	10,000 - 1,000,000 cP

The equipment is manufactured in accordance with GMP hygiene standards, with all contact parts made of high-quality stainless steel (SUS304 or SUS316L for medical use) and inner surfaces mirror polished .

How Does the Vacuum System Work and What Are Its Benefits?

The mixer features a robust sealed vessel constructed with three-layer stainless steel plates, capable of achieving vacuum levels of -0.09 MPa . According to MAXWELL's working principle documentation, the vacuum system provides three primary benefits :

Efficient Deaeration: Because the emulsifying tank works under vacuum state, bubbles produced during mixing are taken away in time.
Improved Product Quality: Materials in water and oil pots can directly enter the emulsifying pot under vacuum through the conveying pipeline, preventing contamination and volatilization.
Accelerated Dispersion: Under vacuum conditions, materials are cut, compressed, and folded by blades, then processed through the high-speed shear wheel and fixed cutting case to achieve particle sizes of 6nm-2μm promptly.

How Does the Heating/Cooling System Operate?

The mixing vessel is designed with a three-layer stainless steel structure that enables precise temperature control throughout the mixing process . The jacket system allows circulation of various media :

Media Type	Application	Temperature Control
Steam Heating	Rapid heating for high-temperature reactions	Temperature can be arbitrarily set and automatically controlled
Electric Heating	Clean, precise heating via electric heating pipe heating the heat-conducting medium in the pot mezzanine	Heating temperature can be arbitrarily set and automatically controlled
Coolant	Cooling by accessing coolant in the jacket	Easy and convenient operation, with insulation layer outside the jacket